Vinyl Application Instructions - DRAFT
In this article, we’ll explore techniques to apply vinyl
lettering or decals to any smooth surface. These techniques can be applied to rigid (plastic, aluminum,
etc.) or non-rigid surfaces (banners, etc.), however it’s best to secure
non-rigid surfaces to a more rigid surface, such as a tabletop with the use of
clamps or tape.
All surfaces need to be thoroughly cleaned and free from
wax, dirt, dust, etc. We recommend
using denatured alcohol, however a good glass cleaner (such as Windex) will
usually work. Remember to test any
cleaning product on an inconspicuous place to ensure that it doesn’t do any
damage to the painted surface.
The air and surface temperature should be around 50F to
90F. Installation in direct
sunlight or excessively windy or dusty conditions is not recommended.
Place the vinyl lettering on the sign or
vehicle surface in the area where the decal will be applied. Placement should be reasonably accurate
and the decal should appear straight, we’ll fine-tune it before final
application. Attach small pieces
of masking tape at the top of the decal to hold it in place.
Using a ruler or tape measure, make sure the
vinyl lettering or decal has equal spacing at both sides by adjusting one corner
at a time. If applying a decal to
a large window or sign face, a level will be essential! If the decal or sign face is an odd
shape, it’s often best to stand back and see if it’s well placed and level.
In the case of a vehicle application, often the on the side doors can be used as a point of reference
– they can be considered the straightest point on the vehicle. It’s often best to look at your car,
boat, van or truck from about 10 feet away and ask yourself what “looks straight”;
this will usually make the best point of reference.
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Tape the vinyl lettering (see techniques a, b and c below). Gently across the
surface of the vinyl lettering to ensure good adhesion between the
lettering and the application tape.
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Tape entirely across the top of the vinyl lettering (continue to step 2).
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Cut the lettering apart using scissors or a sharp utility knife, from the
bottom towards the masking tape “hinge”, being sure not to cut any vinyl
lettering, or scratch the surface.
Each section can then be applied separately (continue to step 2).
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Tape down the vertical center of the decal, peel back one side of the
decal and gently peel away the backing paper up to the masking tape
“hinge” in the center”. With
scissors or a sharp utility knife, cut away the excess backing paper,
being sure not to scratch the surface (continue to step 3).
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Lift the vinyl lettering up and gently peel away the backing paper,
leaving the sticky side of the vinyl lettering and application tape
exposed.
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While holding the vinyl lettering in place, lightly spray the entire area
(sticky side) and the surface of the sign with our . This will help aid
in a bubble free installation, as well as allowing you to gently lift the
letters should a wrinkle start to form.
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Place the (now wet) decal down, using the masking tape at the top as a
hinge, lightly smooth with your fingers, making sure there are no
wrinkles.
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Working from the center, gently the vinyl lettering to
the surface.
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Lightly spray over the entire decal and
again, this time with more pressure.
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You can now remove the masking tape and repeat step 5, working from the
center to the edges.
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Wait about a minute or so to allow the to dry a
little and slowly remove the application tape, peeling it parallel with
the surface. Watch for edges
or small letters lifting – if they do, press them back down with the
application tape and again.
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With a lint free cloth, gently wipe the surface to clear up any excess
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It’s common for there to be some small bubbles in the finished product,
after several weeks these will leave by themselves. Any large bubbles can be punctured
using a needle in the center and gently worked with your finger (from the
outside towards the center).